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Analysis of the advantages and disadvantages of plastic film cover

October 11, 2022

Using plastic (poly-finger film, etc.) as the cover of the book booklet, it was introduced to China more than 10 years ago, and all over the country was equipped with laminating equipment. This material is also used more and more for decoration. In the past 10 years, the quality problem of the film has not been solved. For this reason, the publisher often has opinions on the production unit, and economic losses have occurred from time to time. Despite this, no plastic film is used so hot now? Below we briefly analyze the advantages and disadvantages of this technology.

First, see the "hot" so the "hot"

1. The cover can be used to protect the paper. After the paper is covered with film, the cover life can be extended, especially for students' textbooks.

2. Imprints are not easily destroyed. After being covered with film, it can provide the same protection to the color graphic cover without being easily worn. Because of these advantages, it is beneficial for the art editors of the publishing house to make various art designs on the cover. Therefore, publishing editors are willing to adopt it, thus promoting the increase in usage.

3. The production of lamination is great. The cost of film production is low, and there is money to make, and enterprises can benefit.

The above three points are the main causes of profits and heat.

Second, the problems and causes of laminating

The main problems with film covers or paper are: blistering, wrinkling, uneven bending, separation and separation. These three problems have not been solved for more than 10 years, and the reasons are really multi-faceted:

1. Influence of paper type

During the laminating process, the effect of coated paper is okay, and the offset paper is not easy to be coated. The same paper is also prone to quality problems due to different manufacturers and different paper batches.

2. Influence of different ink colors

In the actual processing, the ink on the surface of the printing material is light-colored and easy to cover the film, while the dark effects such as black and full-color are extremely bad, and phenomena such as super-foam and wrinkle often occur. If it is a portrait, the face is light-colored and the clothes are dark, the result is often only the face is flat, and the clothes are wrinkled.

3. Climate impact

Due to the wide temperature difference between the north and south of China, the same materials are used, while the effects produced in the south and north, and in different seasons, are very different. There are heating and non-heating seasons in Beiguang. The wet season and high temperature season in the south are all related to the quality of the film.

4. Influence of environment and conditions

The environment of the film should be constant temperature, no dust, and humidity of about 50%. At the same time, the glued part should be sealed, and now manufacturers around the country rarely meet this standard condition.

5. Effect of binder

Since there are no certain industry standards for the production of film adhesives, and there are many manufacturers, the batch data is inaccurate and inconsistent. These are also important reasons for poor coating.

6. No scientific testing equipment

Now there are generally no scientific testing equipment in the hundreds of film manufacturers in China. Such as the use of heating boxes, freezing and other detection devices, so the use of the product after the film is limited, resulting in problems such as the North and South can not be shared.

7. Influence of working temperature

The temperature used in coating is directly related to the type of binder. Some adhesives can use the working temperature of 60-70 ℃, but some adhesives can only use the working temperature between 20-35 ℃. This is related to the difference in the temperature conditions of the film, but many manufacturers often cannot grasp it correctly. Therefore, a scientific analysis of the temperature conditions of the film and the working temperature required by the binder should be made when selecting, and proper cooperation can achieve good results.

For the above 7 reasons, at present, various coating and user units in China are often unable to be resolved, and some are not easy to solve.

Third, the harm of film

The harm of coating is serious, mainly two kinds of human beings:

1. Lamination all caused white pollution

There are two aspects of membrane pollution: one is that the film cannot be spoiled in the air, and it is difficult to recycle, causing environmental pollution; the other is that there is a costly intervention in the process, which is harmful to human health and long-term use endangers workers ’health.

2. The coated paper cannot be recycled, destroying resources

At present, 80% of the sources of paper-making cellulose in China depend on recycling old paper, including paper edge paper wool and so on. The amount of paper used for books, books, etc. is very large. If we use coated materials in large quantities, the used waste paper, including the cut edges and paper wool, cannot be recycled, which will bring the country The loss that cannot be counted is actually destroying resources. During the investigation, we also found that some units cut the coated paper edges and paper wool, and the paper mill did not recycle them, so they could not handle them. They made a burner to make the cut paper together with the uncoated paper edges. Burned. This not only caused a waste of resources, but also caused a second environmental pollution. The consequences are serious. However, this phenomenon has not been able to attract the attention of relevant leaders and responsible departments for more than 10 years.

More than a decade ago, some advanced countries, that is, those that used film materials and technologies early on, were closed to us, but in the past year or two, foreign countries, especially the United States, have sent some “advanced technologies and materials” to China. Vigorously promote the introduction. What's the reason? 7 The drunkard's intention is not to drink. Because they also found the harmfulness of this material, they have classified this technology as being eliminated, so they tried to promote it to our country. We must think more about this, otherwise we will be deceived. We should take into account the overall situation of sustainable development of the whole country, and not only the small profits of our unit, but do not hesitate to cause two major hazards that we are increasingly unable to relieve: one is white pollution, and the other is resource destruction.

The above facts prove that the use of film on books and other papers is more harmful than profit. Therefore, it is recommended that the relevant leading departments, publishing houses, design units, and production units should control the use of film, preferably without or less. I hereby appeal: The vast number of colleagues in the printing industry should make our due contribution to the great cause of the protection of our environment and resources-these two contributions are in the contemporary era and benefit the ages!

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